What Is Flux Core Welding?įlux core welding (FCAW) shares a few similarities with stick welding. When choosing between stick welding and another process, you should weigh your options based on the project and which process best suits your needs.Įven without an ideal process, personal preference and experience can guide your way. Deposits metal slower than other welding methods.Can’t stick weld reactive metals, e.g.Produces shorter welds as you are limited to the length of electrodes.Requires specific electrodes that can be expensive and difficult to find.Requires extra clean-up work after welding.You can stick weld aluminum as long as it measures thicker than an eighth of an inch but is not recommended for anything structural. Materials at least an eighth of an inch.What Materials Can Be Welded Using Stick Welding? With patience and practice, you’ll learn how to achieve strong, better-looking welds. If you’re a beginner, some of your initial welds will come out quite rough – and that’s okay. For horizontal and vertical positions, anywhere from 10-20 degrees works best.Īs you work, try to maintain a slow and steady speed. So I recommend doing a couple of practice passes on a scrap piece of steel to find the right welding position.įor flat and overhead positions, you’ll find with an angle between 5- 20 degrees works well. Keep the electrode about 1/8 to 3/8 inch from the workpiece, depending on the diameter of your electrode, and find a suitable angle for the electrode, normally 5 to 20 degrees direction of travel.įinding the correct angle can be tricky, especially if you’re a beginner. The electrode’s position determines how deep the weld penetrates, as well as the weld’s appearance. Suitable Welding Positions for Stick Weldingįlat, vertical, horizontal, and overhead are examples of welding positions when stick welding.Īs you stick weld, the way you hold and move the electrode is very important. Alternating current (AC) is rarely used in stick welding. Most stick welding machines use direct current (DC) positive and negative. Another benefit of not needing a shielding gas? You can stick weld in windy conditions. You don’t need a shielding gas to stick weld, which means it’s highly portable. Welders love this method because it’s versatile, durable, and affordable. Stick welding is common in construction, metal fabrication, repair & maintenance, and pipe welding. The flux protects the weld from oxidation and other contaminants in the air. This welding process involves using an electrode coated in flux to weld two pieces of metal together. Stick welding, also known as Shielded Metal Arc Welding (SMAW), is one of the most common welding methods.
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